In contrast, IKN supplied a small cooler to a customer in Spain. It has 22 m² of aerated surface and 5 cooling fans, processing a nominal capacity of t/d. IKN developed the patented Linear Pendulum Suspension System to reduce the disadvantages of conventional coolers with roller supported movable frames. The initial development of the IKN Pendulum Cooler® started more than 30 years ago. Today, the latest design features state-of-the-art Coanda Wing®.
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Please send the Kiln and cooler operation data along with Kiln feed chemistry as well as clinker then it will be easy to answer your question. In fact, the challenge is to optimize coo,er gas flow under the cooler roof by utilizing almost every millimeter that is available and reduce the space underneath the grate. References include coolers with a capacity of tons per day, the three largest clinker coolers ever built — each sized for a capacity of 13, tons per day and almost every size in between.
The kiln hood with tertiary air take off and cooler housing are designed for lowest dust recirculation and low dust emission to the filter. Design capacity is tpd.
Service Contracts, covering the top services IKN is offeringincluding planning, process design, engineering and supply of plant components, especially coolers, for the cement industry. Fuel savings have been achieved accordingly.
IKN Pendulum Cooler: Improving fuel efficiency
Since ijn will remain a backward running cooler which has to fit underneath the existing kiln piers, the space is very limited. Upgrade of walking-floor coolers with Smart Blade grate system and Smart Seal.
Fortunately, there was penalty for too cold clinker temperature. IKN Pendulum Cooler has already set a benchmarking in the industry for highest recuperation efficiency, lowest power consumption and highest reliability.
Problem with cooling fan of IKN grate cooler – Page 1 of 2
Ready for the future. The results are in the table. The focus is on preventive maintenance training, conducting regular inspections and audits, as well as identifying and initiating recommendable measures for process improvement. The erection is supposed to start in summer Snowman formation is the basic reason for your problem, after maintanance clean all grate plates for blockage, etc make sure that the snowman formation potentials are reduced to minimum by looking into feed-fuel compatibility, burner position inside kln tipsufficient air flow in first fan s.
In order to minimize the time for the kiln stoppage, the new cooler was installed underneath the running kiln.
New IKN cooler for Argentina
Morever before restarting coolrr make sure that your grate plates are covered under cold clinker also make sure that the air blaster operation do not removes this cold clinker cover during operation. The equipment will be supplied in November in order to start the installation of the new cooler already in December Partial hot air recirculation concept and how it is possible only in IKN?
From clinker cooler retrofits to kiln cpoler and complete greenfield pyro systems, IKN GmbH offers what is required to build and operate profitable cement plants. Only 5 months later, the material was shipped. CemProTec passed the performance test of the cooler right away.
For further deails, please rder to products. Electrical power consumption of grate drive and cooling fans will be substantially reduced.
Summary JKLC have improved their plant productivity with increased recuperation efficiency, reduced power consumption and increased reliability by installing IKN pendulum cooler at their Sirohi coo,er and set a bench mark in the industry. The cooler is now ready for operation, which is expected to take place later this year.
IKN Grate System – IKN
This conversion confirms the value of the Smart Blade grate system and the design advantages of cooler housing and kiln hood compared to CemProTec cooler on line 1.
The selected cooler fans are custom designed for handing the increased input temperatures. Replacement and upgrading of IKN coolers. The installation was carried out in less than 2 months working 1 shift per day only. Fuel efficiency is the key requirement to achieve the energy targets in the cement industry.
With this unique features at IKN Pendulum Cooler, copler, a system with partial recirculation was successfully installed at Line imn.
As a consequence, IKN has stored spares for the critically needed parts in Sweidan Industrial Services’ Riyadh Warehouse; to reduce the lead time and deliver the items to the end users as fast as possible. Know the answer to this question? As usual, CDS fan pressure is much lower and aeration stronger. All process data are better than guaranteed.
Fror more information, please visit our partners’ website: Our plant have problem with IKN cooler grate. Al Bana Cement Factory, U.